When a company decides to launch manufacturing in Mexico, evaluating only the cost per square foot of rent or purchase is the most common mistake. The true metric that separates a successful investment from an out-of-control cost center is TCO (Total Cost of Ownership).
In the current nearshoring landscape, Yucatán has emerged as a competitive hub, not just for safety, but for the structural efficiency of its logistical centers. In this article, we explore why a build-to-suit project within an industrial park in Yucatán represents the most solid financial choice for the long term.
What is TCO and Why “Hidden Costs” Kill Margins
Total Cost of Ownership includes every expense associated with the asset throughout its entire lifecycle: maintenance, energy consumption, insurance premiums, and downtime costs.
Adapting to a pre-existing warehouse often means inheriting:
- Undersized electrical systems that cause outages.
- Inefficient clear heights that increase the cost of storage per unit.
- Layouts that slow down internal movement, fragmenting the supply chain in Mexico.
The Advantage of Build-to-Suit (BTS) Projects
Choosing a build-to-suit project means reversing the paradigm: the business doesn’t adapt to the walls; the walls are molded to the production processes.
1. Drastic Reduction in Maintenance Costs
Building from scratch in a modern industrial park in Mexico allows for the use of latest-generation materials and international construction standards. This translates into extraordinary maintenance expenses being close to zero for the first 10-15 years, unlike the constant refurbishment required by dated facilities.
2. Energy Efficiency and Sustainability (ESG)
The cost of energy is a critical variable for anyone doing manufacturing in Mexico. A BTS building allows for native integration of solar panels, water recycling systems, and advanced thermal insulation. These interventions reduce operational TCO by 20-30%, positioning the company in a tier of excellence for the ESG criteria required by global partners.
3. Logistics and Supply Chain: the Yucatán Factor
The geographic location of an industrial park in Yucatán offers privileged access to the US East Coast and Europe via the Port of Progreso. Reducing transit times means lowering the working capital tied up in goods in transit—a component often overlooked in TCO calculations.
The Long-Term Vision
Nearshoring is not just about geographic proximity; it’s about operational resilience. Investing in a customized asset reduces financial uncertainty and ensures that every dollar spent on the facility generates value for the production workflow.